Technology

Our pyrolysis plant utilizes a horizontal rotary drum reactor to convert rubber and plastic waste into valuable by-products, including pyrolysis oil, carbon black, syngas, and steel cord. The plant processes around 20 tons of waste per day, which amounts to over 5,000 tons annually, thanks to its two reactors.

Rubber waste recycling (e.g., tires) results in:

• 30-45% pyrolysis oil

• 20-30% carbon black

• 10-15% syngas

• 10-15% steel cord

Plastic waste recycling generates:

• 55-80% pyrolysis oil

• 3-8% carbon black

• 10-12% syngas

The process starts with raw material loading (no pre-grinding required), followed by heating and pyrolysis. As the temperature rises, the material decomposes, releasing gases that are separated. Heavy fractions condense into pyrolysis oil, while non-condensable gases are used to fuel the reactor. Any excess gas is burned off in a secondary chamber, with emissions cleaned through a scrubber before being released into the atmosphere.

After pyrolysis, carbon black is unloaded, packed, or processed further, and steel cord is removed for resale or further treatment. This technology ensures efficient recycling and energy recovery while maintaining a low environmental footprint .